Great-planes PT-40 MkII Kit - GPMA0118 Manuel d'utilisateur

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USA
MADE IN
Instruction Manual
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of
purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability
exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without
notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor
accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-
assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this
kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign, IL 61822
USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax
number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package
the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING
CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS
AND WARNINGS CONCERNING THE ASSEMBLY AND
USE OF THIS MODEL.
PT24P03 V1.2 Printed in USA Entire Contents © Copyright 2004
Champaign, IL
(217) 398-8970, Ext. 5
Fax: (217) 398-7721
WARRANTY
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Résumé du contenu

Page 1 - Instruction Manual

USAMADE IN Instruction Manual™™Great Planes®Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at th

Page 2 - Table of Contents

10DIE-CUT PATTERNS FOR PT-20

Page 3 - INTRODUCTION

11DIE-CUT PATTERNS FOR PT-40

Page 4 - DECISIONS YOU MUST MAKE

12Work on a flat surface over the plans covered with waxedpaper. Frequently refer to the plans to identify the parts andtheir locations.❏ 1. Locate th

Page 5 - Your PT-40

❏ 3. Use the same procedure to mark the centerline on theentire length of the leading edge of the elevator.❏ 4. Cut the hinge slots in the elevator an

Page 6 - Setting Up Shop

❏ 7. Cut the hinges for the elevator and the rudder fromthe supplied 2" x 9" hinge material, then snip off thecorners so they go into the sl

Page 7 - Building Notes

❏ 2. Examine the two fuse sides for blemishes, thenposition them on your workbench exactly as shown in thephoto with the best-looking sides facing dow

Page 8 - Metric Conversion

❏ 10. Notice that two pieces of the wing bolt plateassembly have grain running in one direction while the thirdpiece has grain running opposite to the

Page 9 - Get Ready to Build

IMPORTANT: Position all of the formers with the embossednumbers facing the front of the model.❏ 1. Test fit the die-cut 1/8" plywood formers F-2

Page 10 - DIE-CUT PATTERNS FOR PT-20

❏ 6. Test fit the die-cut 3/32" balsa rear fuse bottombetween the fuse sides. Temporarily hold the bottom inposition with a few strips of masking

Page 11 - DIE-CUT PATTERNS FOR PT-40

❏ 14. Hold the die-cut 3/32" balsa fuse top at the edge ofyour work table, then gently “crack” the wood along the die-cut score line. Do not brea

Page 12 - BUILD THE TAIL SURFACES

SAFETY PRECAUTIONS ...2INTRODUCTION...3Impor

Page 13

❏ 22. Locate the die-cut 1/8" plywood hatch retainer(HR). Center the hatch retainer on the bottom (unpunchedsurface) of the die-cut 1/8" ply

Page 14 - BUILD THE FUSELAGE

❏ 4. Glue in the LG blocks with 30-minute epoxy. Wedge ascrap balsa stick between the blocks to hold them inposition while the epoxy cures. For added

Page 15

Note: You will need your engine for the following steps.From here on it is a good idea to plug the holes in yourengine so balsa dust cannot get in. St

Page 16

❏ 11. From the other piece of outer pushrod tube, cut thenose steering guide tube. It should be flush with the frontof the firewall and extend 1/2&quo

Page 17 - Join the Fuselage Sides

❏ 4. Place a 5/32" wheel collar inside the nylon steeringarm and start a 6-32 x 1/4" screw into the arm and thewheel collar (see the followi

Page 18

❏ 5. Check the alignment of the stab by standing 6 to 10feet behind the airplane. Crouch down until the stab TE andthe bottom of the straightedge are

Page 19

fuselage and stab and mark the location of the slot in thefuselage for the balsa dorsal fin tab. Remove the fin fromthe stab and glue the dorsal fin t

Page 20 - Install the Main Landing Gear

❏ 3. The TOP of each LE and TE has a pen mark appliedat the factory. For clarity you may mark them yourself as“top.” The end with the notch is the TIP

Page 21 - Install the Engine

❏❏7. Use thin CA for all points of contact starting withthe notches along the TE (the Hobbico applicator tips reallyhelp for this step). Press or hold

Page 22

❏ 3. Without glue, test fit the CJ’s between the top andbottom spars of one wing panel. Hold the wing panelstogether with the CJ’s in position. Make s

Page 23 - Install the Nose Gear

You can also contact the national Academy of ModelAeronautics (AMA), which has more than 2,300 charteredclubs across the country. Through any one of t

Page 24 - Do not file the “flat spot”

❏ 6. You will need something to prop up one of your wingtips to set the correct dihedral angle (see the photo at step 16).Use the chart that follows t

Page 25

❏ 1. Use epoxy to glue the front center rib 1A between theLEJ and FJ. Make sure it is equally centered in each winghalf and the front is centered on t

Page 26 - BUILD THE WING

❏ 2. Turn the wing upside down. Position the trued edge ofone of the 1-1/2" wide sheets you just cut against theleading edge of one of the wing p

Page 27 - Build the Wing Panels

plywood washout jigs directly under each tip rib – the jigsshould stand vertically. Be certain the jigs are positionedcorrectly as noted in the photo

Page 28 - Join the Wing Panels

❏ 18. Refer to the Expert Tip that follows, then use thenarrow sheets you just cut to sheet the wing tips over the R2 tip ribs between the spar and th

Page 29

❏ 26. Make two pieces from the last 2-5/8" strip to fill in thespace between the main spar and the forward bottomsheeting at each tip. Glue the p

Page 30

❏ 1. Reference the cross section on the wing plan so youknow which sides of the tapered and grooved wing centertrailing edges are the top and which si

Page 31 - Prepare the Wing for Sheeting

❏ 11. Use your bar sander to sand the tip TE’s flush withthe tip rib.❏ 12. While you’re working on the end of the wing, glue the3/8" x 11-7/8&quo

Page 32 - THE TRAINER WING (A-WING)

❏❏17. Cut a groove starting from the hole you drilled tothe inboard edge of the aileron. Hint: Use a hobby knife tosharpen the inside of one end of a

Page 33 - Leading Edge

❏ 1. Glue the fiberglass cloth to the center section of thewing with thin CA. Start by tacking one end of the cloth toReinforce the WingEXPERT TIPEXPE

Page 34

❏ 4-Channel radio with 3 or 4 servos;see WingConfiguration Section.❏ Engine;see Engine Selection❏ Spare Glow Plugs (O.S. #8 for 2-stroke engines,OSMG2

Page 35 - Fit the Aileron Servo Tray

the top of the wing at the front of the wing bolt plate (start atthe trailing edge of the wing if you are building the rubberband-on wing). Pull the t

Page 36 - Wing Completion

Several trim options are shown on the box. You mayduplicate one of these or use them as a “starting point” tocreate your own trim scheme.Modelers who

Page 37

Tail Surfaces❏ 1. Tail Junction Strips as described above ❏ 2. Stab bottoms❏ 3. Stab tops*❏ 4. Fin left side, then right side❏ 5. Elevator bottom, the

Page 38 - THE BOLT-ON WING VERSION

❏ F. Perform the same operation for the other side of thestab and fin.Applying windows.Use the patterns on the fuse plan (or make your owntemplates) t

Page 39 - Reinforce the Wing

❏ 7. Prepare the hinge slots in the ailerons the same wayas the tail surfaces.❏ 8. Use a toothpick to pack the torque rod holes in theailerons with 30

Page 40 - FINISHING

❏ 2. Glue the die-cut 1/8" plywood servo tray doublers tothe bottom of the servo tray with medium CA.❏ 3. Wrap the battery in one layer of 1/4&qu

Page 41 - Cover the Structure

❏ 9. Trim the backing plate from a nylon control horn,then temporarily fasten the clevis to the second from theouter hole of the horn. Make a second p

Page 42 - Recommended Covering Sequence

For three channel operation the rudder servo should beplugged into the aileron plug in the receiver (channel #1 onmost receivers).Your “main steering

Page 43 - FINAL HOOKUP AND CHECKS

slow down for landing. Moving the balance aft makes themodel more agile, providing it with a lighter and snappierfeel. Please start at the location we

Page 44 - Install the Landing Gear

❏ 3. Snap a nylon Faslink™onto both pushrods and cut offthe excess wire 1/16" above the Faslink. Caution: Wearsafety glasses whenever you cut wir

Page 45 - Nylon Clevis

❏ 4-Channel Radio with 3 or 4 Servos;see the Wing Configuration section❏ Engine;see Engine Selection❏ Spare Glow Plugs (O.S. #8 for most 2-stroke engi

Page 46 - Nylon Control Horn

Position the receiver where it was when you balanced themodel, then glue a scrap piece of plywood to the fuselagesides over the receiver to hold it in

Page 47 - NOTE TO PT-20 BUILDERS

❏ 21. Make Z-bends in the pushrods, then cut off theexcess pushrod material. Fit the pushrods through the topof the servo wheel and make a slight bend

Page 48 - Final Radio Hook Up

❏ 3. Check the direction of all control functions. They mustall move in the direction shown in the following sketches. Ifnot, change the position of t

Page 49 - Servo Horn

Control throw adjustment: If you move the clevis at thecontrol horn on the control surface toward the outermosthole, you will decrease the amount of t

Page 50 - Operation

❏ 3. When everything is aligned and the model is sittingcorrectly, tighten the screw on the steering arm tightenough to leave a mark on the nose gear

Page 51 - Checks and Final Setup

Get help from an experienced pilot when learning tooperate engines. Use safety glasses when starting orrunning engines. Do not run the engine in an ar

Page 52 - Control Surface Throws

Start the engine and set the throttle trim for a slow, steadyidle. Have your instructor or a helper hold the plane whileyou work the controls. Upon re

Page 53 - Ground Stance

The most common mistake when learning to fly is “overcontrol.” Think of pressure instead of large movements ofthe control sticks. Remember all PT’s wi

Page 54

Buddy Box – Two similar transmitters that are wiredtogether with a “trainer cord.” This is most useful whenlearning to fly – it’s the same as having d

Page 55 - AMA Safety Code (Excerpt)

Frequency Control – The FCC has allowed the 72MHzband to be used for R/C aircraft operations. This band isdivided up into many different channels in w

Page 56 - ( see “Stall” in the

they'll need to do the best job possible. In some instances itmay not be clear exactly what the optional item is used forso, where appropriate, w

Page 57

Roll Axis – The airplane axis controlled by the ailerons.Roll is illustrated by holding the airplane by the nose andtail. Dropping either wingtip is t

Page 58

APPENDIXFLIGHT TRIMMINGNote:The following article has been reprinted in part for futurereference and also as a guide for your flight instructor or exp

Page 59 - See “glow plug clip.”

TRIM FEATURE MANEUVERSOBSERVATIONS CORRECTIONSCONTROLCENTERINGCONTROLTHROWSENGINETHRUSTANGLE1CENTER OFGRAVITYLONGITUDINALBALANCEYAW2LATERALBALANCEAILE

Page 60 - Also, see “flutter

63PLANE KITS & ACCESSORIES FROM GREAT PLANESEasy Sport™40...GPMA0150Move up from trainers

Page 61 - APPENDIX

TWO-VIEW DRAWINGPhotocopy this two-view drawing and use the copy to plan your trim scheme

Page 62

• There are two types of screws used in this kit:Sheet metal screws are designated by a number and a length.For example #4 x 5/8".Machine screws

Page 63

Accelerator is a liquid chemical foruse in speeding up the cure time ofall CA types. It should be misted on,not sprayed heavily on the joint. Atypical

Page 64 - TWO-VIEW DRAWING

6-Minute epoxy is used for simple,small gluing operations whereelaborate alignment is not required.Working time (before it's too gooeyto use) is

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